Soapwort plant, mixed and agitated with water, gave early civilization its first cleaning agents before the soap was made. According to Roman legend, natural soap was first discovered and takes it’s name from a mount called ‘Sapo’ where animals were sacrificed. Rain used to wash the fat from sacrificed animals along with wood ashes into the Tiber River, where the women who were washing clothes in it found the mixture made their wash easier. But there is no such place and no evidence for the apocryphal story.
The first recorded evidence of soap making are Babylonian clay cylinders dating from 2800 B.C. Inscriptions on the cylinders are the earliest known written soap recipe and they describe a process by which fats could be combined with wood ash and water to create a substance capable of cleaning. The product thus produced was not necessarily used to wash the body; it might have been used to clean textile fibers such as wool and cotton in preparation for weaving into cloth.
The Ebers papyrus (Egypt, 1550 BC) refers to medicinal use of soap. These texts suggest that ancient Egyptians combined both animal and plant oils with alkaline salts to create a substance used for threatening sores, skin aliments as well as washing.
The Gauls and the Romans combined goat’s tallow and the ashes of the beech tree to produce both hard and soft soap products. A soap factory complete with finished bars was discovered in the ruins of Pompeii, one of the cities destroyed by the volcanic eruption of Mt. Vesuvius in 79 A.D. While the Romans are well known for their public baths, generally soap was not used for personal hygiene and bathing. During the early century of the Common Era soap was used as treatment for skin disease. The importance of soap for personal washing was recognized during the later centuries of the Roman era.
The Celts used animal fats and plant ashes to create their soap, and they named the product saipo, from which the word soap is derived.
As for the Arabs, they produced the soap from vegetable oil as olive oil or some aromatic oils such as thyme oil. They made perfumed and colored soaps, some of them were liquid and others were hard.
It’s common-sense advice. The surfactants found in soap lift germs from the skin, and water then washes them away. Soap is inexpensive and ubiquitous; it’s a consumer product found in every household across the country.
Yet few people know the long and dirty history of making soap, the product we all rely on to clean our skin. I’m a historian who focuses on material culture in much of my research. As I started digging into what’s known about soap’s use in the past, I was surprised to discover its messy origins.
Gross ingredients to clean things up
Ancient Mesopotamians were first to produce a kind of soap by cooking fatty acids – like the fat rendered from a slaughtered cow, sheep or goat – together with water and an alkaline like lye, a caustic substance derived from wood ashes. The result was a greasy and smelly goop that lifted away dirt.
An early mention of soap comes in Roman scholar Pliny the Elder’s book “Naturalis Historia” from A.D. 77. He described soap as a pomade made of tallow – typically derived from beef fat – and ashes that the Gauls, particularly the men, applied to their hair to give it “a reddish tint.”
Ancient people used these early soaps to clean wool or cotton fibers before weaving them into cloth, rather than for human hygiene. Not even the Greeks and Romans, who pioneered running water and public baths, used soap to clean their bodies. Instead, men and women immersed themselves in water baths and then smeared their bodies with scented olive oils. They used a metal or reed scraper called a strigil to remove any remaining oil or grime.
By the Middle Ages, new vegetable-oil-based soaps, which were hailed for their mildness and purity and smelled good, had come into use as luxury items among Europe’s most privileged classes. The first of these, Aleppo soap, a green, olive-oil-based bar soap infused with aromatic laurel oil, was produced in Syria and brought to Europe by Christian crusaders and traders.
French, Italian, Spanish and eventually English versions soon followed. Of these, Jabon de Castilla, or Castile soap, named for the region of central Spain where it was produced, was the best known. The white, olive-oil-based bar soap was a wildly popular toiletry item among European royals. Castile soap became a generic term for any hard soap of this type.
The settlement of the American colonies coincided with an age (1500s-1700s) when most Europeans, whether privileged or poor, had turned away from regular bathing out of fear that water actually spread disease. Colonists used soap primarily for domestic cleaning, and soap-making was part of the seasonal domestic routine overseen by women.
As one Connecticut woman described it in 1775, women stored fat from butchering, grease from cooking and wood ashes over the winter months. In the spring, they made lye from the ashes and then boiled it with fat and grease in a giant kettle. This produced a soft soap that women used to wash the linen shifts that colonists wore as undergarments.
In the new nation, the founding of soap manufactories like New York-based Colgate, founded in 1807, or the Cincinnati-based Procter & Gamble, founded in 1837, increased the scale of soap production but did little to alter its ingredients or use. Middle-class Americans had resumed water bathing, but still shunned soap.
Soap-making remained an extension of the tallow trade that was closely allied with candle making. Soap itself was for laundry. At the first P&G factory, laborers used large cauldrons to boil down fat collected from homes, hotels and butchers to make the candles and soap they sold.
From cleaning objects to cleaning bodies
The Civil War was the watershed. Thanks to reformers who touted regular washing with water and soap as a sanitary measure to aid the Union war effort, bathing for personal hygiene caught on. Demand for inexpensive toilet soaps increased dramatically among the masses.
Companies began to develop and market a variety of new products to consumers. In 1879, P&G introduced Ivory soap, one of the first perfumed toilet soaps in the U.S. B.J. Johnson Soap Company of Milwaukee followed with their own palm-and-olive-oil-based Palmolive soap in 1898. It was the world’s best-selling soap by the early 1900s.
Soap chemistry also began to change, paving the way for the modern era. At P&G, decades of laboratory experiments with imported coconut and palm oil, and then with domestically produced cottonseed oil, led to the discovery of hydrogenated fats in 1909. These solid, vegetable-based fats revolutionized soap by making its manufacture less dependent on animal byproducts. Shortages of fats and oils for soap during World Wars I and II also led to the discovery of synthetic detergents as a “superior” substitute for fat-based laundry soaps, household cleaners and shampoos.
Today’s commercially manufactured soaps are highly specialized, lab-engineered products. Synthesized animal fats and plant-based oils and bases are combined with chemical additives, including moisturizers, conditioners, lathering agents, colors and scents, to make soaps more appealing to the senses. But they cannot fully mask its mostly foul ingredients, including shower gels’ petroleum-based contents.
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